General Purpose Phenolic Molding Powder

General Purpose Phenolic Molding Powder

Model 7601 is a general purpose phenolic molding compound that balances mechanical strength, heat resistance, electrical insulation, flame resistance, and moldability into one all-round grade.
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Description

Product Description

Model 7601 is a general purpose phenolic molding compound that balances mechanical strength, heat resistance, electrical insulation, flame resistance, and moldability into one all-round grade. As a thermoset phenolic molding powder, it is processed by injection molding or transfer molding, and it is chosen when a buyer needs a dependable material for many different standard components rather than a resin optimized for a single extreme requirement. Flexural strength of at least 80 MPa and tensile stress at break of at least 50 MPa give everyday molded parts a workable structural margin, while a heat deflection temperature under load (Ti 1.8) of at least 160 °C and a UL94 V-0 rating support parts that see modest heat and must resist flame. Surface resistivity of at least 10¹⁰ Ω and a dielectric loss factor no more than 0.10 at 100 Hz extend the grade to insulating duties, and a molding shrinkage of 0.5%–0.9% with density of 1.40–1.50 gives mold designers predictable compensation and part-weight data.

 

Because this general bakelite powder is used across a wide mix of standard parts, its buyer value lies in dependable batch production and short replenishment cycles. The grade is run as a regular stock-grade in serial batches, so a molding factory can treat it as a routine purchasing item rather than a made-to-order project: reorders behave consistently in the mold, and the material is available on a turnaround that supports just-in-time production planning. Automatic batching and DCS-controlled process parameters keep each lot aligned, so switching between monthly replenishment orders does not disrupt the buyer's molding settings.

 

Specifications

Performance

Technical Parameter

Color

Black

Model / Material Type

7601, general-purpose phenolic molding compound

Molding Methods

Injection molding or transfer molding

Mechanical Properties

Flexural strength ≥ 80 MPa; tensile stress at break ≥ 50 MPa

Heat & Flame Performance

Heat deflection temperature (Ti 1.8) ≥ 160 °C; UL94 V-0

Electrical Properties

Surface resistivity ≥ 10¹⁰ Ω; dielectric loss factor (tanδ) at 100 Hz ≤ 0.10

Molding & Physical

Molding shrinkage 0.5%–0.9%; density 1.40–1.50

Grade & Performance Confirmation

Batch-to-batch consistency is confirmed through sample molding and in-process inspection, supporting steady replenishment orders

 

Applications

Application 1: General Structural and Functional Molded Parts

Standard brackets, bases, and housings in appliances and equipment need a balanced material rather than a specialty resin. Flexural strength of at least 80 MPa together with UL94 V-0 makes this phenolic molding powder a practical all-round choice for parts that must be both functional and flame-retardant.

 

Application 2: Insulating Components

Parts that separate or support live components need predictable insulation. Surface resistivity of at least 10¹⁰ Ω and a low dielectric loss factor let the grade be evaluated for insulating and functional electrical components that also require basic structural strength.

 

Application 3: Household Goods and Everyday Accessories

Household products and everyday fittings face repeated handling and occasional warmth. The combination of mechanical strength, a heat deflection temperature above 160 °C, and stable molding shrinkage suits the grade to molded household accessories that must remain dimensionally and structurally reliable in normal use.

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Customization

Flowability can be discussed with the customer's mold structure, wall thickness, and processing conditions, and production can be arranged based on technical drawings or a physical prototype. Sample molding is recommended before bulk purchasing to confirm flow, shrinkage, appearance, and dimensions on the actual equipment.

 

Samples are available before bulk production, and free samples can be requested. A customized sample normally requires about 30 days to develop. The minimum order quantity is 1,000 kg, and one order can mix different colors or models.

 

Packaging & Transportation

Export packaging is discussed with the buyer and customized according to the transportation method and actual handling requirements. Finished products receive a 100% full inspection before packaging, and third-party inspection can also be arranged when required. EXW, FOB, and DDP trade terms are supported.

 

FAQ

Q1: What production capacity can you offer for ongoing orders?

We have an annual production capacity of about 20,000 tons for phenolic molding compounds and a monthly output of around 1,500 tons, which supports regular replenishment orders for this general-purpose grade.

Q2: Can I see how my order is progressing during production?

Yes. Photos or videos of production progress can be shared during manufacturing, so buyers can follow the batching, molding, inspection, and packaging stages without waiting until shipment.

Q3: How is the export package arranged?

The export packaging is discussed with the buyer and customized according to the transportation method and actual handling requirements, so the material is protected on the way to the buyer's factory.

 

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